As part
of a continuing services agreement for a
major petrochemical production facility in
Texas, QEI has 5 full-time engineering staff
(Project Manager, Discipline Leads) located
at the plant site. The site team identifies
small capital and maintenance projects, performs
field services for small projects, and takes
the lead in directing offshore engineering
activities using QEI’s work sharing
systems and applications that have been implemented
at the facility. Over 30 small capital and
maintenance projects have been executed since
2002. Projects include installing new equipment
and piping, making modifications to existing
equipment and structures, front-end engineering
and estimating activities for small capital
projects, and creating and maintaining inspection
databases. Depending on the size and complexity
of project, the overseas component has ranged
from 20% to 80%. Projects have ranged between
100 - 2000 hours resulting in Client savings
in excess of 40% every year on engineering
and design services.
QEI provided
process engineering and drafting support
for P&ID development for a technology
licensing package for a major Polyethylene
production facility. Work also included piping
modifications for the Reactor section.
QEI provided
detailed engineering support services to
a major E&C company in Houston for a
refinery expansion project in southern USA.
Scope included providing specialized Structural
Modeling (STAAD), Pipe Stress Analysis (Caesar
II), 3D Piping Modeling (PDS and AutoPlant),
and Control Systems Engineering.
QEI supported
a major US East Coast based E&C company
in performing complete Detailed Engineering
activities including PDS modeling, Structural
Analysis, and E&I engineering for a new
production facility in South Carolina.
QEI provided
facility wide re-rating and documentation
of all safety relief devices for a petrochemical
facility in Houston. This project included
over 100 relief devices. A QEI field engineer
in Houston was responsible for updating drawings
(including P&IDs and Isometrics) to reflect
as-built conditions. Using the updated drawings
along with the latest process information
such as simulation runs and data sheets,
QEI’s overseas center developed all
the PSV calculations and documentation according
to Client’s PSM requirements. We rated
approximately 100 PSVs with about 20% of
the activities in the US home office and
field and the rest offshore in India.
QEI provided
front-end and basic engineering services
as a subcontractor to a UK based process
engineering company for an offshore gas gathering
facility in Nigeria. There was substantial
process work involved including simulations,
PFD generation, data sheet preparation, system
hydraulics, flare studies, etc. The project
office was based in Abu Dhabi, and lasted
9 months.
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